Slitting Optimisation

Filtro

State-of-the-art slitting optimiser. Dramatically reduces scrap, maximises reel yield and automates complex multi-order cutting patterns.

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Filtro logo
What It Does

Zero Waste.
Maximum Yield.

Filtro is INFORMA's specialised slitting optimiser for plastic film and adhesive paper producers. It automatically calculates the optimal set of cutting patterns across all current orders — minimising trim loss and scrap while maximising reel utilisation.

Developed with deep domain knowledge built up over 35+ years in the film and paper industries, Filtro handles the full combinatorial complexity that makes slitting optimisation one of manufacturing's hardest problems.

Advanced Pattern Generation

Automatically generates and evaluates thousands of cutting patterns to find the combination with the lowest possible scrap.

Multi-Order Optimisation

Jointly optimises patterns across multiple concurrent orders, combining compatible widths to reduce trim loss below what any single-order approach can achieve.

Roll & Reel Constraints

Respects parent roll widths, compulsory edge trimming, core sizes, winding tensions and customer reel specifications — all constraints handled automatically.

Real-Time Re-Optimisation

When orders change or urgent requests arrive, Filtro re-calculates instantly without disrupting confirmed production.

Graphical Editor

Modify any solution directly by drag-and-drop — view and adjust cutting patterns, or insert one or more schemas manually when needed.

Core Cutting & Setup Optimisation

Cardboard core cutting optimisation, knife-change minimisation and a customer packaging configurator, built into the solver.

Business Intelligence

KPI (Key Performance Indicators) dashboards for trim and setups by line and product — monitor optimisation performance month by month.

Inside the Software

See It in Action

Optimised cutting patterns in the graphical knives editor
Graphical Editor — Optimised Cutting Patterns
Filtro solution explorer showing patterns across the order book
Optimisation Results — Patterns, Orders & Solutions
Results

Real Numbers, From the Run Above

2.53%
Total trim (compulsory edge trimming included) of the optimised campaign pictured above — real production data
20
Sets produced with just 8 cutting patterns in the same campaign
7
Machine setups for the entire campaign
Also in the Suite

Works Best With

InfoPlan
APS (Advanced Planning and Scheduling) — production scheduling
InfoMex
Lean web-based MES (Manufacturing Execution System) for film and coil production
Reel Manager
MES (Manufacturing Execution System) for real-time shop floor execution
InfoTrasp
TMS (Transport Management System) — transport planning
InfoContainer
Load optimisation for containers and trucks

Cut Scrap. Grow Margins.

See how Filtro performs on your actual order book in a live demo.

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